Vision AI for Manufacturing in Malaysia | Real-Time 4M Monitoring for Safer, Smarter Factories

Turn your existing CCTV into a real-time operational control tower. Monitor Man, Machine, Method, and Material to prevent downtime, eliminate risks, and boost plant performance — instantly.

Vision AI for Manufacturing in Malaysia | Real-Time 4M Monitoring for Safer, Smarter Factories

Turn your existing CCTV into a real-time operational control tower. Monitor Man, Machine, Method, and Material to prevent downtime, eliminate risks, and boost plant performance — instantly.

Vision AI for Manufacturing in Malaysia | Real-Time 4M Monitoring for Safer, Smarter Factories

Turn your existing CCTV into a real-time operational control tower. Monitor Man, Machine, Method, and Material to prevent downtime, eliminate risks, and boost plant performance — instantly.

What Our Vision AI Delivers

Our patented Vision AI helps manufacturers:

Detect

safety violations, non-compliance, and fatigue in real-time

Identify

idle time, abnormal movement, or unauthorized access

Improve

OEE, reduce raw material waste, and optimize cycle times

Eliminate

accidents and enable predictive safety alerts

  • Plug-and-play with existing CCTV

  • Real-time AI alert system

  • Automated dashboards for productivity, safety, and SOP compliance

  • PPE detection, forklift monitoring, fire preparedness, emergency response

  • Integration with MES, PLC, and legacy systems

  • Secure, hybrid deployment (edge + cloud)

Why Our Vision AI Stands Out

Purpose-Built for Factories

Not just rebranded vision tech — our AI models are engineered for complex manufacturing environments.

Real ROI in Week

See productivity and safety improvements in as little as 30 days — with real numbers to back it.

True 4M Monitoring

We don’t just detect — we correlate human behavior, machine state, methods, and materials to show full process insights.

End-to-End Partnership

From site assessment to deployment and model optimization — we stay with you beyond go-live.

How it works:

Step 1:
Discovery & Site Assessment

We study your plan layout, risks, and pain points to define camera coverage and focus zones.

Step 2:
Data Capture & Baseline Analysis

We use existing CCTV feeds to map visual ground truth for AI training.

Step 3:
Model Customization & Deployment

We fine-tune vision models (PPE, behavior, pathway, machinery) to match your KPIs

Step 4:
Go Live & Continuous Learning

Activate real-time alerts, get insights via dashboards, and benefit from auto-improving models.

Real Use Cases

(Backed by Deployment Results)

Galvanizing Line Monitoring – Metal Plant (Malaysia)

  • Problem: 2+ hrs unavailability, high zinc usage
  • Solution: AI-based line monitoring to reduce stoppage and idle time
  • Result: Cycle time ↑ 8%, Zinc usage ↓ by 20 kg/ton, availability ↑ 60%

 

Electronics Manufacturer (Korea)

  • Problem: 40+ hrs/month lost to junction collisions & wait time
  • Solution: Automated floor signage + path monitoring
  • Result: Collisions ↓ 85%, Downtime ↓ 88%, $35K saved monthly

Foundry (India)

  • Problem: Untracked truck arrivals, long delays
  • Solution: ANPR-based entry/exit tracking + dock cycle time monitoring
  • Result: Delay ↓ from 15 min to 2 min, Trucks processed ↑ 8%

Electronics Plant (Japan)

  • Problem: No visibility on operator shift efficiency
  • Solution: Real-time operator presence tracking mapped to shift output
  • Result: Availability ↑ 13%, Efficiency ↑ 20% in 60 days

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Most Asked FAQs 

It’s the process of collecting, cleaning, storing, and connecting your business data so it can be used for analytics, reporting, or AI — reliably and at scale.

Data engineering builds the pipelines and platforms that data scientists and analysts use. Without it, they spend most of their time fixing broken data instead of generating insights.

It depends. Warehouses (e.g., BigQuery, Snowflake) are best for structured reporting. Data lakes are ideal for raw, large, unstructured datasets. We help you choose and combine both when needed.

Tools like Apache Airflow, AWS Glue, dbt, Spark, Talend, and Fivetran — depending on your stack, speed, and budget.

Yes. We’ve connected data pipelines to SAP, Salesforce, Zoho, and custom-built legacy systems using APIs and connectors.

Absolutely. We include data masking, role-based access control, and encrypted storage options as part of every deployment.

Ready to embark on your digital transformation journey?

Our experts at QIC Tech are here to help you navigate the change.

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